What are the initial production costs - design, mold making and prototyping?

Each implementation is individual, and unfortunately it is not possible to know the exact initial cost without a drawing or design. Below are the price ranges for standard items. Approximate mold costs for each technology: Injection – k he cost of the mold, as a rule, ranges from a dozen to tens of thousands of zlotys. In the case of complex multi-cavity molds, it can be more than a hundred thousand zlotys. In some cases, instead of the whole mold, we can make replaceable inserts – in which case their cost will be several to several thousand zlotys. Rotational Molding – The cost of steel molds ranges from a dozen to tens of thousands of zlotys. The cost of aluminum molds is 30%-50% higher. Thermoforming – The cost of wooden molds starts at several hundred zlotys. For steel molds, it is generally around several thousand zlotys. For mass production of a large number of low-thickness parts, molds can cost tens of thousands of zlotys. Extrusion – k he cost of the mold, as a rule, ranges from a dozen to tens of thousands of zlotys. With significant production volumes, it is possible to amortize the mold in the unit price of the product. In technologies plastics processing and 3D printing we do not use molds. The cost of the prototype is included in the cost of the mold. Approximate project cost : minor design changes, aimed, for example, at technologizing the product we make free of charge . In the case of a project from scratch, the project is subject to individual pricing. Most of the projects we are able to do in the range of 500 – 1500 zloty.

What are the lead times? How long does it take to implement?

For most projects, the first step is to produce a mold, followed by the selection of production parameters and the making of prototypes. Then, after their positive evaluation, we can proceed to mass production. The above stages are called implementation. Depending on the technology, the duration is: Injection molding: 10-18 weeks when making a complete injection mold, 3-6 weeks when making molding inserts alone Extrusion: 10-15 weeks Thermoforming: 2-8 weeks Rotary Casting: 8-14 weeks The execution time of a production run depends largely on its size. For most cases it will be from a few days to 2 weeks. We usually rely on production schedules, so customers can be sure to receive products exactly when they are needed.

What are the minimum production quantities (MOQs)?

Minimum production quantities depend on a number of factors, such as the size or complexity of the project. For most cases by technology, it looks like this: Injection molding – 10,000+ pcs/year Extrusion – 5,000+ mb/year Thermoforming – standard – 1,000+ pcs/year, Large-size items – 200+pcs/year, Blisters and thin-walled components – 10,000+ pcs/year Rotary casting – 200+ pieces/year, very large parts 100+ pieces/year

Do you implement one-off production runs?

Don’t. We specialize in the implementation of cyclical production runs.

How long does it take to prepare a quote?

Once you send the form to us, you will receive a response within an hour. We then verify that we have all the information needed to prepare a quote. We then discuss the project over the phone, after which we proceed to prepare a quote. The whole process usually takes from a few days to 2 weeks. We always let you know what the next steps are and how long they will take.

What information is needed for a quote?

We can make a valuation based on: 3D model technical drawing physical object draft concept description. To choose the optimal technology relevant to are: quantities and whether the order is one-time or cyclical what is the application of the product information on whether design changes are possible

Does production take place in Poland?

Yes. The production of molds and products takes place in Poland. If necessary, at any stage there is an opportunity to see the production facility.

Is it possible to transfer production from China?

Yes. For valuation, we need the same information listed above in the third point. In the case of having forms in China also possible to transfer them. We then need their exact specifications.

Do you also work with individuals?

Don’t. Our offer is only for companies, we do not work with individuals.

Is it possible to make prototypes before investing in a mold?

Making prototypes before the mold is made is not possible. However, there are a number of options we offer to see if the product will meet the requirements. Strength calculations – we study whether the target product will meet the requirements set before it. Prototype molds – in some cases, we propose to make a cheaper prototype mold before producing a target mold for mass production. Similar details – sometimes it is possible to check similar products that we already produce. 3D printing – we can make an item by 3D printing. However, it is important to note that its structure and properties will not be the same as for the target mass-produced product. Changes after the mold is made – once the mold is made, it is possible to make changes to it. We can also change the material used to make the details. Depending on what these changes are, their cost can be between 5% and 30% of the mold cost.

Is it possible to sign an NDA agreement?

Yes. We have our own model contract and also sign contracts sent by customers after analysis

Strona główna / Cooperation

Start your journey to optimal plastic product manufacturing

You are looking for
Begin cooperation with Plastipol and save
on recurring production runs.

Better results through the optimization of plastic product manufacturing

Every day, medium and large industrial companies order millions of plastic products, and these orders can either help their growth or lead to expensive delays.

Our experience has shown that the most successful companies take a strategic approach that involves three key elements:

1

matching the production technology
to their specific needs

2

maintaining high standards in production and materials

3

collaborating with a production partner who consistently meets deadlines

That's why we've developed a collaboration process that takes all of this into account, allowing your organization to achieve better efficiency.

Discover our collaboration process

Our collaboration process has a simple premise: to help you optimize the production of plastic products, you’ll receive maximum technological support from us at every stage of cooperation.

step one

3 minutes

Fill out the form

Fill out the form by sending us the product design you want to produce in recurring production runs.

step two

30 - 60 minutes

Phone call

You’ve sent us the product design? Great! Within 1 hour, you will receive an email from us with questions about the product. After receiving your answers, our consultant will get in touch with you and provide recommendations regarding material selection, form, and production technology.

This way, you’ll discover the cost-effectiveness of each option and the long-term benefits.

Need to change the design? No worries — we’ll make modifications at no extra cost! If we believe the production isn’t cost-effective, you’ll find out right away.

step three

Quotation

Having the necessary quotation, you will discover the actual cost of individual components, such as production cost, materials, molds, and post-production processing.

Do you want to compare production quotations in multiple technologies? No problem — we will prepare several quotations for you.

step four

Schedule and tooling

After accepting the quotation, we will assign you a dedicated Technical Advisor. We will establish a realistic production schedule and carry out tooling and prototypes.

The deadlines we provide are precise, so you’ll know exactly when the next stage will occur. Do you have any concerns about the prototype? We will make revisions until you approve the product.

step five

Starting the production series

We initiate the production series, ensuring high production and material standards. Each subsequent series is produced according to the established schedule.

No space for storing a large production series? Utilize our warehouse.

Check how much you can save on each production series.

What do you gain by collaborating with us?

Transparency in pricing

Local production

Optimization of the production process

Providing changes to the project

Product optimization - cost savings

Selecting the optimal material

Combining multiple technologies

Performing strength tests in CAD/CAM programs.

Get a Quote

Collaboration that brings benefits regardless of market fluctuations

Price fluctuations. Raw material shortages. Despite all these market uncertainties, by collaborating with Plastipol, you can be certain that we will not only promptly inform you about changes but also mitigate their effects.

An example? We can immediately order a larger quantity of material for you, which will result in triple benefits: a lower final product price, risk mitigation against price hikes, and accelerated delivery times for subsequent production batches.

Dedicated technical advisor

We’ll assign you a dedicated expert who will propose design changes, explain technical details, and ensure cost-effective production.

Throughout the project, they will continuously work to reduce waste, control costs, and eliminate the risk of producing faulty production batches. With their expertise, you’ll always receive prompt and insightful answers whenever questions arise!

What do you gain by cooperating with us?

Plastic Production

Mass production, serial production, or prototyping? With us, you can be sure that we will carry out production series using the optimal processing technology.

Learn more

Technology consulting

We will determine how to produce production series to minimize waste, reduce costs, and avoid incorrectly executed production runs.

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Mold design and production

We design and manufacture molds for mass production of products in technologies such as rotational molding, thermoforming, injection molding, and extrusion.

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Production of large-scale products

We create large plastic products for every industry where precision, durability, and cost optimization are essential.

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Injection molding

Through injection molding, we manufacture highly complex products in a single technological operation.

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Thermoforming

Thermoforming allows us to reduce the time required to produce plastic products and minimize tooling costs.

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Rotational molding

Cost-effective production technology, perfect for manufacturing large-scale plastic products.

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Extrusion

An ideal technology for large-scale production of long elements, such as profiles, pipes, or seals.

Learn more

Our services are for you if:

Our services are not for you if:

From medium-sized facilities to large industrial enterprises, discover why companies choose Plastipol.

We have been collaborating with Plastipol on several projects, and we continuously implement new ones. We highly value this partnership for its openness to new solutions and willingness to assist. The products are delivered on time and of good quality, enabling local production. Each project is assigned a dedicated contact person (Project Manager) who oversees the smooth execution of all implementations and orders.

Ewa Sosnowska

2x3 S.A.

Our ongoing collaboration with Plastipol has been going on for over a year now. They are an excellent business partner and have been instrumental in the growth of our industry. The key factors we appreciate about them include their professionalism, which translates into high-quality products, their individualized approach to us and our issues, and the flexibility and transparency in pricing for their services.

Łukasz Górski

EKO-BIO

The cooperation is going well. Information is provided accurately and on time. The delivery times are in line with what has been agreed upon. Our contact with the technical and logistics departments is very good.

Izabela Padak

DEFRO

Ewa Sosnowska

2x3 S.A.

Łukasz Górski

EKO-BIO

Izabela Padak

DEFRO